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Checking Zf Oil For Coolant


Z2TT

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Hi Guys.

So I've always wondered, what is the best way to detect this disease earliest, would it be undoing the plug and checking the oil with a finger and see if it is changed in consistency or appearance, or does the coolant drain to the bottom?

Is there any sort of Chemical test or instrument you can use to test for traces of coolant?

2nd Question is - by the time it is noticeable, is the ATF affected that much that transmission damage is done?

Cheers.

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  • I'm getten too old for this s**t
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The transmission experts will be able to give you a better answer ( & ralph just did ^^ ) but in the mean time.......

If your heat exchanger goes and trans fluid mixes with coolant - it's too late.

If you DO catch it on the day the exchanger lets go, you may be lucky and get away with a complete trans service/flush but that means you have to check 'every day'.

They say that the zf is sealed for life. This may be true if Ford used a better quality heat exchanger but they don't.

The unit could last a week or 10 years - it seems to be pot luck so if your worried at all (and by asking the question says to me that you are) then check out an aftermarket heat exchanger.

I noticed the other day that Pit Lane and PWR are doing a group buy on the pwr heat exchanger so imho, I reckon you should jump on that as 700 bucks now could save you (up to) 5 or 6 grand on a trans rebuild in the future and then you can enjoy driving your car instead of worrying about the dreaded milkshake.

Edited by BenDoCo
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  • Member For: 16y 30d
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If the 2 fluids mix, you'll have trans fluid mixed with coolant in your coolant reservoir/expansion tank. If you see this, then yeah, too late. Don't even bother trying to flush it, you'll just waste your time and money.

I also would not be putting that PWR unit on my car. I'm aware PWR make quality gear, but IMO the product hasn't been out long enough to be proven. I'm skeptical I guess. It features the same design really as the factory one, but obviously with a better core, but if it fails and your trans goes, are PWR going to replace the trans for you? No, they're not.

I guess because I had this problem knowing what sort of cost and drama it was to rectify, it has scared me from ever using anything even remotely close to that factory design. I do not want any chance of coolant getting into my box again.

What I've done is use an air-to-oil cooler. I've been running this for a few years now without a single problem, and no chance of a milkshake, ever. Plus it's a much cheaper solution than that overpriced PWR unit.

Edited by xpl0sive
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That was my exact feeling about the PWR Unit.

But my intention is not to buy myself insurance against a milk-shake, because too much insurance is gambling.

Rrather my intention is to find a reliable way where I can regularly do checks before any transmission damage has been done, as I'm not exactly sure how much coolant has to enter the box where it gets to the point where it begins to damage it.

But my concern was how miscible is coolant with transmission fluid, or if its not very miscible, does it pool at the top or pool at the bottom?. I like Ralphs Method.

I'd be thinking wouldn't a good way be to monitor for the slighest coolant loss on the overflow bottle, or is that prone to errors from time to time?

Edited by Z2TT
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It's to hard to catch...

If it lets go while your driving it will pump tranny fluid into the cooling system (tranny pressure is higher than radiator)

And then when you stop the car, the radiator pressure will be higher than the gearbox, an that's how the coolant will be forced into the gearbox

Impossible to catch before its to late in my opinion

Unless every single time you think about turning the engine off, you pop the bonnet and look at the header tank for sludge

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  • Member For: 12y 7m 13d
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That was my exact feeling about the PWR Unit.

But my intention is not to buy myself insurance against a milk-shake, because too much insurance is gambling.

Rrather my intention is to find a reliable way where I can regularly do checks before any transmission damage has been done, as I'm not exactly sure how much coolant has to enter the box where it gets to the point where it begins to damage it.

But my concern was how miscible is coolant with transmission fluid, or if its not very miscible, does it pool at the top or pool at the bottom?. I like Ralphs Method.

I'd be thinking wouldn't a good way be to monitor for the slighest coolant loss on the overflow bottle, or is that prone to errors from time to time?

Sound like more of a gamble!

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