Ralph Wiggum Moar Powar Babeh Lifetime Members 19,332 Member For: 19y 9m 12d Gender: Male Location: Perth Posted 31/12/14 12:07 AM Share Posted 31/12/14 12:07 AM You still need to centre drill the bolt to use the easy outs. Not an easy task given the location. Link to comment https://www.fordxr6turbo.com/forum/topic/89828-snapped-idler-pulley-bolt/page/2/#findComment-1520187 Share on other sites More sharing options...
xr6tForMe Donating Members 284 Member For: 12y 6d Gender: Male Posted 31/12/14 02:19 AM Share Posted 31/12/14 02:19 AM I have not had that problem yet.Did a quick search and saw that you can get drill guides to help drill the broken bolt.Sound they would be a big help (assuming you can get access to use them) Link to comment https://www.fordxr6turbo.com/forum/topic/89828-snapped-idler-pulley-bolt/page/2/#findComment-1520219 Share on other sites More sharing options...
Ralph Wiggum Moar Powar Babeh Lifetime Members 19,332 Member For: 19y 9m 12d Gender: Male Location: Perth Posted 31/12/14 03:06 AM Share Posted 31/12/14 03:06 AM I've made drill guides in the past by cutting the threaded portion of a low grade bolt (ie zenith spec cheese bolts) and boring a hole through the centre. Allows the pilot hole to be centred. You can either use a lather or simply clamp the bolt in a drill press chunk then run the chuck down to the vice and clamp the bolt in the vice. This will centre the bolt in relation to the chuck centre. 1 Link to comment https://www.fordxr6turbo.com/forum/topic/89828-snapped-idler-pulley-bolt/page/2/#findComment-1520232 Share on other sites More sharing options...
dev66 New Member 7 Member For: 10y 7m 25d Gender: Male Location: Brisbane Posted 31/12/14 04:57 PM Author Share Posted 31/12/14 04:57 PM (edited) Thanks everyone. Most grateful. Turns out that new year's eve is not the best time to try and get a mobile bolt remover to visit. Who would have thought? I've left messages and see whether anyone wants the job (the next time I phone a technician I won't tell them exactly what the problem is - more chance of a reply I reckon). I like the ideas here. I'll make a drill guide out of what's left of the bolt in case the technician want's one. On the plus side, my wife's quite happy: I couldn't face driving her car in the state it was in so spent an hour or so today cleaning it.I also discovered that Bryan Burt Ford (big Ford dealership in Capalaba, Mansfield and Mt Gravatt) has gone under and the doors are now permanently shut. Got a new bolt out of an xr8 block at the wreckers instead.Oh, and I now own a torque wrench. It looks very pretty and shiny but 24 hours too late.Best,DevEdit: corrected horrendous spelling. Edited 31/12/14 04:58 PM by dev66 1 Link to comment https://www.fordxr6turbo.com/forum/topic/89828-snapped-idler-pulley-bolt/page/2/#findComment-1520418 Share on other sites More sharing options...
discostig Manual mode ________________________ All day, erryday Donating Members 13,798 Member For: 17y 7m 10d Gender: Male Location: Probably above atmospheric pressure Posted 01/01/15 04:33 AM Share Posted 01/01/15 04:33 AM I snapped off a brake caliper bolt at a DIY day so I know your pain. Luckily the other blokes ran me to a Repco just before they shut and I got the last packet of four high tensile bolts to suit. Good times!Misreading torque specs FTL. The torque wrench is only as good as the operator Link to comment https://www.fordxr6turbo.com/forum/topic/89828-snapped-idler-pulley-bolt/page/2/#findComment-1520561 Share on other sites More sharing options...
dev66 New Member 7 Member For: 10y 7m 25d Gender: Male Location: Brisbane Posted 03/01/15 04:18 AM Author Share Posted 03/01/15 04:18 AM ... and I'm back on the road...In case anyone is reading this with the same problem ....As suggested I eventually got a mobile technician (Prothreads = Danny: http://www.prothreads.com.au/) - he was the only one to nswer his phone. Before he came we needed to remove the radiator and half the intercooler assembly. My next door neighbour Todd is a mechanic (http://tinyurl.com/qeyavvl) so that really helped! We managed to do this leaving the AC condenser/radiator where it was. Danny drilled and jiggled and drilled and jiggled again. Turns out that the bolt had bottomed out (I.e., hit the end of the space in the hole) as the threads has separated over the years with multiple removals. He removed the broken part. Came out straight away on a saturday and only charged $80 (gave him $100 - he was being far too kind already considering he had been here about 90 mins). Then we put in a new bolt, pulley and belt and then returned the radiator and fans back to where they came from.Phew! And now I must go and buy some beer for Todd and say thanks appropriately. If I could give a virtual beer to you guys here I would.Best,Dev 3 Link to comment https://www.fordxr6turbo.com/forum/topic/89828-snapped-idler-pulley-bolt/page/2/#findComment-1520964 Share on other sites More sharing options...
genuine honest person Member 2,769 Member For: 11y 5m 7d Gender: Male Location: near brisbane Posted 03/01/15 04:46 AM Share Posted 03/01/15 04:46 AM great to hear that it all worked out Link to comment https://www.fordxr6turbo.com/forum/topic/89828-snapped-idler-pulley-bolt/page/2/#findComment-1520965 Share on other sites More sharing options...
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