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5th Gear Crunches Who Has Had This Problem?


TURBO4LT

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  • ....Time to lay this fairytale aside......
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  • Member For: 21y 8m 23d
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  • Location: In the Ferry on the River Styx, not getting out just yet!

Yes mate,

Oil change won't help a bit, the dealer is giving you the run around. :angry:

The problem is the brass they made the 5th gear synch ring out of is too soft and the crunching will only get worse.

I got it in the Silverhawk and had a new gearbox fitted at 8000km.

Fixed the problem OK and the replacement gearbox was better than the original.

If you go faster the crunch gets worse, mine would be OK below 100kph but the faster you went the crunching got worse.

See your dealer and demand a replacement gearbox. They have to get onto the manufacturer and they send a gearbox out and the dealer sends the old box back to them.

Hope this helps. :nod:

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  • Are we there yet?
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  • Member For: 21y 2m 3d
  • Gender: Male
  • Location: Sydney, NSW

I don't seem to have a crunching problem with 5th gear.

Come to think of it, I don't seem to have a 5th gear :innocent:

How to I enable fifth, this would be quite handy on the freeway... :banghead:

What if I solder a small animal to the ecu, will that help???

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  • Member For: 21y 3m 13d
  • Location: Canberra

Oi folks,

First gearbox started crunching into top at 12000km (initially above 120kph, then progressively worse 'til every change was bad). Second gearbox lasted about 600km (it was a shocker - poor selector "feel", tight in all gears and crunched from the second day. Got about 9000km on the third box and all seems well, 'cept now my brakes are shuddering!!!!!!!

Ah well, all warranty stuff. :thumbsup:

Ciao

CFlat

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  • 00-XRG / 006-FPV
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  • Member For: 21y 11m 27d
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  • Location: Brisbane, QLD

Is this happening when you just shift from 4th into 5th normally???? bugger

if I go from any other gear 2nd or 3rd to 5th it usually grinds.

30,000klms on mine now

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  • ....Time to lay this fairytale aside......
  • Donating Members
  • Member For: 21y 8m 23d
  • Gender: Male
  • Location: In the Ferry on the River Styx, not getting out just yet!
Is this happening when you just shift from 4th into 5th normally???? bugger

if I go from any other gear 2nd or 3rd to 5th it usually grinds.

30,000klms on mine now

Try pushing down the left hand pedal all the way mate!!! :banghead:

Works for me!!! :banghead:

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  • Member For: 21y 3m 13d
  • Location: Canberra

Oi,

Bloke at the dealer said that Borg-Warner had mentioned that short-shifting (2nd to 5th or 3rd to 5th) had created some problems, and that it was not a good practice with these boxes - maybe because of the softer brass synchro ring??

The "common fault" develops initially with crunching on high-speed 4th to 5th changes, and then progresses to every use of 5th.

Once you notice a few dicky changes. you gonna get a free gearbox! I got three with mine so far! Now that's a bargain.

Ciao

CFlat

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