smXR6 Member 206 Member For: 16y 3m 8d Gender: Male Location: Noble park Posted 07/10/09 05:52 AM Share Posted 07/10/09 05:52 AM hey guys just another quick thread , after some pics of coolers that are 100mm thick on the car and any pics of the mods u had to do to make them fit ? how much needs to be cut and where abouts ? any help would be great cheers Link to comment Share on other sites More sharing options...
Aaron_85 Member 13 Member For: 15y 11m 22d Gender: Male Location: Sydney Posted 07/10/09 12:30 PM Share Posted 07/10/09 12:30 PM I have the plazmaman 1200hp cooler on a typhoon, which I THINK is 90mm (not at home to measure ATM) and I had to cut a bit out of the bar that goes accross the front of the car underneath the bumper (donno what its called) and a bit outta the plastic fan shroud. I had to cut a little more out of the bar as depicted in this pic though (I think the guide is for the 1000hp cooler)these pics are from plazmaman Link to comment Share on other sites More sharing options...
phatal Member 205 Member For: 16y 9m 24d Gender: Male Location: Poxby Downs, SA Posted 08/10/09 04:51 AM Share Posted 08/10/09 04:51 AM Would any of those cuts that you made be visible when returned to stock? Link to comment Share on other sites More sharing options...
Aaron_85 Member 13 Member For: 15y 11m 22d Gender: Male Location: Sydney Posted 09/10/09 01:59 PM Share Posted 09/10/09 01:59 PM unless you pull off the front bar (for the crash bar I think it is called) and or look fairly hard, no.(I have no backing on this other than my thoughts) I'm guessing that cutting the crash bar would be illegal as it forms an important part of the impact zone in the front, and you are cutting a seam which provides strength, although realistically I don't think it would make that much of a critical difference. the airbag sensor connects to a different bracket so that is unaffected.free tip for bending the aircon pipe - use a heat gun or high power hairdryer on low speed, and get the tube fairly warm - makes bending and not kinking it much easier Link to comment Share on other sites More sharing options...
NFORCD Force Fed Fords Member 209 Member For: 16y 29d Gender: Male Location: Melbourne Posted 09/10/09 09:02 PM Share Posted 09/10/09 09:02 PM Would any of those cuts that you made be visible when returned to stock?I believe it is considered ELEgaL when trimming/shaving the bar, But its the only way to fit these massive IC's. To correct the above post, even when everything is on the car, by getting a torch and looking down through to the shaved area, its possible to see it, so for your answer, yes it is visible... Link to comment Share on other sites More sharing options...
Gee Member 131 Member For: 15y 6m 25d Gender: Male Location: Melbourne Posted 10/10/09 09:43 PM Share Posted 10/10/09 09:43 PM I have just installed a hyperflow intercooler which is 100mm thick (core size 470 x 270 x 100) and it was mean to been a direct replacement for the standard one. I had to blend the A/C pipe out the way which wasn't to hard. I cut a bit of the bar that goes across the front of the car like Aaron_85 with a grinder. There is a good 5mm gap around my intercooler and the original mounting holes for the standard intercooler are still there. There is no way you can tell any work has been done when I return the car to stock. Just be careful with 100mm thick intercooler because my just fit behind the top grill. If it was any wider(core size 470 x 270 x 100) I would have had to cut the top grill or remove it all together. Link to comment Share on other sites More sharing options...
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