My_XR6_Turbo Member 282 Member For: 20y 10m 5d Posted 20/06/09 08:09 AM Share Posted 20/06/09 08:09 AM (edited) Undo all the screws and starting from the bottom pull door trim off.Unclip the electric windows cable. On the right side of the door push the plastic clip through. This will give you some slack on the cable.Remove the lock using a T30 bit.Swing the black clip holding the bar clockwise and remove the bar.With the lock now out undo wire harness.Undo the 2 screws to remove the actuator from the lock.Undo the 4 screws securing the 2 halves together. Carefully pull the 2 pieces apart. There are 2 springs inside that can fly out.Remove the broken gear and glue the gear back together. (Selley’s Quick Fix)Using a 2.5mm drill bit drill down the centre of the gear.Using the appropriate tap, tap the hole ready for a 2.8mm screw.Put a drop of glue down the hole and screw the 2 pieces together.Install in reverse orderGood LuckBig thanks to XR06T for donating the broken gear. Edited 20/06/09 08:14 AM by My_XR6_Turbo 2 Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/ Share on other sites More sharing options...
Dagabond Bored Member Administrator 35,722 Member For: 22y 6m 24d Gender: Male Location: Dé·jà vu Posted 20/06/09 04:47 PM Share Posted 20/06/09 04:47 PM Pinned.You'd reckon that 'Toolmaker' that was there this arvo would be able to do a three start thread eh... Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-893976 Share on other sites More sharing options...
My_XR6_Turbo Member 282 Member For: 20y 10m 5d Posted 21/06/09 09:21 AM Author Share Posted 21/06/09 09:21 AM HaHaHa. I'm going to send the gear off tomorrow to get drawn. We will go from there. I have emailed the company that makes the actuator in Japan. Lets see if I get a reply.It was good talking to you. Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-894212 Share on other sites More sharing options...
turbotrana Member 2,586 Member For: 22y 2m 7d Gender: Male Posted 21/06/09 11:46 AM Share Posted 21/06/09 11:46 AM (edited) good on ya, looks like a good permanent fix, if not at least you gave it a good shot.I would use some locking loctite on the threads though Edited 21/06/09 11:48 AM by turbotrana Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-894276 Share on other sites More sharing options...
JETURBO ...JD TUNING ADELAIDE... Gold Donating Members 23,708 Member For: 17y 7d Gender: Male Location: Adelaide Posted 21/06/09 11:58 AM Share Posted 21/06/09 11:58 AM nice ill give it a bash Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-894278 Share on other sites More sharing options...
FRE4K Member 65 Member For: 16y 11m 19d Gender: Male Location: Mildura Posted 21/06/09 01:06 PM Share Posted 21/06/09 01:06 PM lol nice Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-894307 Share on other sites More sharing options...
accelrate Donating Members 47 Member For: 16y 9m 15d Posted 06/07/09 03:21 AM Share Posted 06/07/09 03:21 AM Does this work in AUs as well? I only ask cos I thought they used the same actuators. Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-901906 Share on other sites More sharing options...
MICKAJ Member 245 Member For: 17y 3m 11d Posted 26/09/09 12:38 AM Share Posted 26/09/09 12:38 AM Beware second hand parts if you go that way. I paid $30 for second hand gear that was glued back together using one of the spring fittings to bond it together. That spring fitting part is meant to move freely along the gear and this does not, hence I can't fit the springs back in. In the drivers door I can't press my button down manually or unlock the door by pulling the door handle as the springs won't assits the gear in moving. Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-936768 Share on other sites More sharing options...
KWIK F6 Donating Members 526 Member For: 16y 2m 14d Gender: Male Location: Adelaide Posted 29/10/09 07:42 AM Share Posted 29/10/09 07:42 AM Just had the drivers side rear door actuator sh*t itself. Went to the local ford spares place and picked up a door lock / actuator for $60. Took about 20 mins to change over.. Nice and simple with the great write up by MY_xr6_turbo... Now she is all good.. Until the next one goes..Damn BA's... Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-948509 Share on other sites More sharing options...
excopau Member 41 Member For: 19y 1m 19d Gender: Male Location: townsville qld Posted 10/05/10 11:07 PM Share Posted 10/05/10 11:07 PM This guy sells gear on ebay for $30, he goes under,mikesmodelcars Ford AU/BA/BF Territory Door Lock Actuator Repair Gear - eBay, Other, Car Parts, Accessories, Cars, Bikes, Boats. (end time 20-May-10 11:21:54 AEST) Link to comment https://www.fordxr6turbo.com/forum/topic/58744-how-to-fix-a-door-actuator/#findComment-1006636 Share on other sites More sharing options...
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