Bonjaz Donating Members 1,841 Member For: 16y 4m 25d Gender: Male Location: CQ Posted 18/07/09 10:58 PM Share Posted 18/07/09 10:58 PM DIY nice work but yea its definately out of my league I dont wanna kill my turbo :( Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-908696 Share on other sites More sharing options...
gaz097 Bronze Donating Members 1,752 Member For: 13y 9m 12d Posted 14/09/13 12:54 PM Share Posted 14/09/13 12:54 PM I know it's a old thread but is there anything special in porting the gate with a die grinder? What flapper kit did you buy? Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1424998 Share on other sites More sharing options...
JETURBO ...JD TUNING ADELAIDE... Gold Donating Members 23,708 Member For: 16y 11m 2d Gender: Male Location: Adelaide Posted 14/09/13 01:56 PM Share Posted 14/09/13 01:56 PM The flap u can get from any MTQ @ $90 and yes u can use a die grinder and go slow as I did on my own turbo but slow is the key word, one big slip and its stuffed New rear housings from fraud are ~$900 so have a think about it as some places charge $900 drive in out to have the whole job done !! Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425021 Share on other sites More sharing options...
gaz097 Bronze Donating Members 1,752 Member For: 13y 9m 12d Posted 14/09/13 10:33 PM Share Posted 14/09/13 10:33 PM Ok sweet. Final question is if your not creating a new seat is the bigger flap required? Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425051 Share on other sites More sharing options...
JETURBO ...JD TUNING ADELAIDE... Gold Donating Members 23,708 Member For: 16y 11m 2d Gender: Male Location: Adelaide Posted 14/09/13 11:26 PM Share Posted 14/09/13 11:26 PM Well one monkey only a few months ago told a very highly regarded professional that all he was going to do was take a few mm out the stock port and use the stock flap stillIt didnt work correctly End .... Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425054 Share on other sites More sharing options...
Skids4kids in the mid....not the bum like some Member 609 Member For: 12y 9d Gender: Male Posted 14/09/13 11:42 PM Share Posted 14/09/13 11:42 PM If your standard flapper has not pitting on the outside edge it will seal fine.Don't you feel like a flog when you speak without all the correct info....don't have that problem myself so cant sympathise with people:) Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425060 Share on other sites More sharing options...
ratter Member 6,793 Member For: 18y 11m 5d Gender: Male Location: @ my laptop Posted 15/09/13 04:49 AM Share Posted 15/09/13 04:49 AM the stock flap can be kept but only if you want to do half a job and have a restrictive exhaust system to help keep boost levels under control Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425134 Share on other sites More sharing options...
spinr33 Donating Members 964 Member For: 13y 8m 16d Posted 15/09/13 05:19 AM Share Posted 15/09/13 05:19 AM If your going to the effort of porting it taking th turbo off etc surely $90 isn't going to break the bank to ensure you don't have todo it again Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425137 Share on other sites More sharing options...
gaz097 Bronze Donating Members 1,752 Member For: 13y 9m 12d Posted 15/09/13 07:09 AM Share Posted 15/09/13 07:09 AM No I will be doing it properly. I just wasn't sure if a new seat is required for the larger flap. But now from my understanding is the larger flap allows the hole to be larger as the seat extend a fair way out Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425176 Share on other sites More sharing options...
ratter Member 6,793 Member For: 18y 11m 5d Gender: Male Location: @ my laptop Posted 15/09/13 07:21 AM Share Posted 15/09/13 07:21 AM casting of the housing can have a huge affect to how large the port can go Link to comment https://www.fordxr6turbo.com/forum/topic/53009-internal-wastegate-porting-and-flapper-mod/page/4/#findComment-1425178 Share on other sites More sharing options...
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