Almost trial and error, everything appeared to work, the turbo spun and after taking off everything from the intercooler to the exhaust tip and finding no leaks or obstructions, in desperation the turbo was sent away to be checked and measured. Nobody I contacted or that works on these has ever come across this before, hence a lot of time wasted chasing the fault. Yes I could have reco'd the old one, but the cost and effort was just not worth my time after not having the car on the road for many weeks. Besides, I could never trust the old unit again as there is still no explanation as to how this can happen.